What Is NCflex? Elastic Re-Enterable Insulation Resin

NCflex PBD W-25 is a two-component elastic insulation resin based on polybutadiene (PBD) chemistry. Unlike rigid polyurethane or epoxy systems, NCflex does not form a hard structure after curing. Instead, it produces a low-modulus, elastic, and hand-removable protective mass.

NCflex vs Rigid Polyurethane

CriterionNCflexRigid PU System
Cured structureElastic, low-modulusHard, rigid
Service re-entry✅ Hand-removable❌ Mechanical removal
Probe measurement✅ PossibleNot possible
Vibration tolerance✅ GoodLimited
Low-temp performance✅ Remains elasticMay become brittle

Where Is NCflex Used?

  • Cable joints requiring service access: Tool-free, hand removal — practical for regular maintenance
  • Vibrating environments: Vehicle electronics, pumps, compressors
  • Cold climate applications: Retains elasticity at -20°C and below
  • Connections requiring probe measurement: Measurement without removing insulation
  • Sensitive electronic components: Low modulus minimises thermal stress

Why Polybutadiene?

The polybutadiene backbone has a glass transition temperature (Tg) typically between -50°C and -80°C — significantly lower than standard polyurethane systems. This ensures elastic behaviour is maintained even in very cold environments.

When to Choose NCflex

If the connection will need re-entry, if vibration is present, if temperatures are low, or if probe measurement is needed — NCflex is the right choice. For permanent high mechanical protection where re-entry is not required, choose a rigid PU system.

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