What Is NCpack? Dual-Component Pouch Technology Explained

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Product & Technology · Domestic R&D

What Is NCpack?
Dual-Component Pouch Technology Explained

NCpack is a proprietary packaging technology that keeps two reactive components separated by an internal barrier inside a single pouch — and mixes them on demand with manual pressure. No equipment, no scales, no mixing tools required.

protolin.net · Product & Technology · 5 min read
The Origin Story

15 Years of Machinery, 2 Years of Packaging — The NCpack Story

NCpack didn’t appear overnight. The question was simple at the start: why is applying a two-component resin system so difficult in the field? Two separate containers, a scale, a mixer, ratio calculations — all of this sometimes inside an enclosure, sometimes in the middle of a street, sometimes in the rain.

Approximately 15 years of specialised machinery development experience, followed by approximately 2 years of packaging design and internal barrier engineering, produced the NCpack technology. The objective was clear: keep components A and B in the same pouch — but separated until the moment of use.

Today, NCpack is used in both electrical insulation resin and protective packaging foam applications — a proprietary technology developed in Turkey by KETENCİ.

How It Works

NCpack in 3 Steps

The entire application process requires no equipment, no measurement and no preparation.

01

Apply Pressure to the Internal Barrier

Manual pressure is applied to the activation zone of the pouch. The internal barrier opens — components A and B begin to merge inside the sealed pouch. No cutting or external opening is required at this stage.

02

Mix Inside the Pouch

The pouch is kneaded by applying pressure from side to side. The entire mixing process occurs in a sealed environment — eliminating moisture contact, CO₂ formation and contamination risk. Continue until colour homogeneity is achieved.

03

Apply Directly

Once mixing is complete, the tip of the pouch is cut and the content is applied directly. No extra containers, transfer steps or equipment are required. Application must be completed within pot life.

Key Differences

What Sets NCpack Apart from Conventional Systems?

Conventional two-component systems require separate containers, a scale, a mixer and ratio calculations. NCpack eliminates all of these steps by design.

✅ No extra container Mixing occurs inside the pouch — no separate container or transfer step required.
✅ No scale required The A/B ratio is pre-set at factory conditions — measurement error risk approaches zero.
✅ No mixer required Manual kneading is sufficient — no electric mixer or specialised equipment needed.
✅ No moisture contact Mixing occurs inside the sealed pouch — CO₂ formation and foaming risk are eliminated.
✅ Extended shelf life Components are kept separate by the internal barrier until the moment of use — no premature reaction risk.
✅ Field ready Practical pouch format enables fast, reliable application in any environment — enclosures, street cabinets, construction sites.
Application Areas

NCpack Is Used in Two Distinct Fields

The same technology platform is applied across two separate product categories using different reactive systems.

Electrical Insulation Resins

Protolin resin sets in NCpack format are available for cable joint sealing, junction box filling, potting and encapsulation applications. Systems tested under IP67 and IP68 conditions are available. Hard resin, elastic NCflex and transparent NCgel options can be supplied in NCpack packaging.

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NCpack Protective Foam

When the pouch is activated, the two components inside initiate a chemical reaction and the pouch expands into a closed-cell polyurethane foam. Used for fragile product protection, e-commerce packaging and logistics applications — no machine required. More information: ambalajkopugu.com

Feature Conventional Two-Component System NCpack Technology
Ratio measurement User weighs / measures ✅ Pre-set at factory
Mixing Separate container, electric mixer ✅ Inside pouch, manual kneading
Moisture contact risk High (open container) ✅ Very low (sealed system)
Equipment required Scale, mixer, container ✅ None required
Field application Cumbersome ✅ Fast and practical
Waste / contamination High ✅ Minimal
OEM / custom production Possible ✅ Custom ratio, size and label
B2B & OEM

Custom Production and Private Label with NCpack

NCpack technology is not limited to our own products. Custom production in NCpack format is available for B2B partners — with your own brand, ratio and pouch size.

Custom Ratio The A/B ratio is factory-set according to the customer’s resin system specifications.
Custom Size From small-volume field sets to mid-scale series production runs.
Private Label NCpack products manufactured under your own brand and label, ready for sale.
Sample & Technical Support

Try NCpack in Your Application

Share your application area, resin system and required volume — we will help you identify the right NCpack format together. Get in touch to request a sample.